Multistage Ultrasonic Cleaner

HEAVY DUTY ULTRASONIC CLEANING FOR INDUSTRIAL PRODUCTION

Ultrasonic Cleaning is a highly effective and recommended process for the cleaning production & manufacturing components designed for industrial settings. Automotive parts, Turned Components, CNC Parts, PCB Washing, Lens cleaning are some of the applicable areas that requires Semi-Automatic Cleaning machines. These machines are designed to work in robust conditions and provide precision cleaning with the effective mix of Ultrasonic Power and the right Cleaning Chemical. The Process of Ultrasonic Cleaning enables water bubbles to agitate the contamination and help reach the imploding water bubbles into tiny cracks and crevices thereby cleaning the products & components.

SOME USES OF ULTRASONIC CLEANING MACHINES ARE AS UNDER:

• Cleaning of Critical Automotive Components
• Cleaning of Medical instruments and devices
• Cleaning of Moulds and die
• Cleaning of CNC / Turned precision Components
• Cleaning of Printed Circuit Boards
• Cleaning of Brassware and Hardware Components
• Cleaning of Glass Lenses / Tempered Glasses
• Cleaning of Watch parts and precision lathe parts
• Cleaning of Marine / Aeronautical parts
• Cleaning of Engines / Radiators / Coolers / Heat Exchangers

What is Ultrasonic cleaner & how does it Work?

An Ultrasonic Cleaner comprises of a tank (with different sizes), motor/ circuit and a removable basket / tray. To begin the cleaning process, the cleaning tank is filled with water or a cleaning solution. Cleaning solutions can consist of non-ionic surfactants & detergents.. You can then place the components in a small basket and place that basket inside the tank. When you switch on the machine, ultrasound waves and chemicals combined to create bubbles that "cling" to the foreign particles such as dirt, oil, and unknown substances. The high frequency waves are sent out and pull the contaminants off of the object. The vibrating motion of the ultrasonic waves creates tiny bubbles in the water known as cavitation; millions of these bubbles rubs against each-other and into the object resting in the cleaning tank. This cavitation process gently knocks dirt & stain off the object. The motion is very effective at penetrating the tiny crevices which is not possible via human hand or by dunking the instrument in water/ chemical alone. The Ultrasonic Cleaning Cycle time for most processes is approximately 3-5 Minutes depending upon the quantity of objects placed in the basket as well as the level of contamination of the same. Once you set the timer, the machine does its work in few minutes and the dirt now rests in the bottom of the tank. The cavitation effect blasts the particles off the instrument’s surface and leaves them in the solution. You can now remove the basket along with the Instruments and clean them with a dry soft cloth. Multi Tank or Multi Chamber Ultrasonic Cleaning machines are ideal for production lines where usually a bulk quantity has to be cleaned daily. Multi Chamber Ultrasonic Cleaning machine becomes a part of the manufacturing line which enables voluminous cleaning of different types of parts. A usual Multi Tank Ultrasonic Cleaning Machine comprises of the following stages; Ultrasonic Cleaning followed by Rinsing & Drying tank. However, the stages can be customised and added upto 10 tanks or more depending upon the process requirement.

Types of Muti -Tank Ultrasonic Cleaning Machines:

1. Manual – Enables manual transfer of baskets from one tank to another
2. Semi- Automatic – Enables pneumatic dunking and push slide basket arrangement
3. Fully Automatic – Enables minimum human intervention with auto basket transfer from one tank to another

VARIOUS MODES OF BASKET LOAD TRANSFER MECHANICSM AVAILABLE

1. Conveyor or Roller Transfers
2. Overhead Heavy Duty Crane
3. Fully Automatic Pick and Place Gantry Transportation System

LIST OF OPTIONAL ACCESSORIES / FEATURES:

• CUSTOM BUILT BASKET / JIGS / MATERIAL HANDLING FIXTURES
• BAFFLE TPE STAINLESS STEEL MAKE OIL SKIMMERS FOR OIL & SLUDGE REMOVAL
• STAINLESS-STEEL / PP HOUSING TYPE FILTER HOUSING UNITS WITH
• BAG/CARTRIDGE/WOOL/SINTERED FILTER